Upcast Copper Rod Machine

10000 Ton Oxygen-free Copper Upcasting Machine

10000 Ton Oxygen-free Copper Upcasting Machine
10000 Ton Oxygen-free Copper Upcasting Machine
10000 Ton Oxygen-free Copper Upcasting Machine
10000 Ton Oxygen-free Copper Upcasting Machine
10000 Ton Oxygen-free Copper Upcasting Machine

Description

Reviews

Specifications

Continuous Upcasting Production Line is a new technology to produce oxygen free copper rod, tube, and slab at a large length. The copper rod and profiles are featured with high conductivity and low oxygen content, Compared with the traditional technology, this new method requires less capital investment, is easier to operate, flexible in changing production size, environment-friendly and its products are of high quality.

Annual capacity 10000 ton
Strands of casting rod 20
Diameter of casting rod Φ8.0mm to φ20.0mm
Upward speed 0~2800mm/min
Annual working hour 7920h
Speed of copper melted 1350kg/h
Max power 500KW ~ 520KW
Installed capacity 920KVA
Workflow

Copper cathode  melting furnace  transition furnace → holding furnace  casting rod  take-up  ready for sale or for further process

Main Components

Components of contiuous upcasting production line 

1 Induction furnace system
2 Induction furnace electrical control system
3 Continuous upcasting machine
4 Servo control system
5 Location limiting device
6 Take-up machine
7 Water cooling system
8 Temperature measuring system
9 Material feeding unit
2000 Ton Upward Continuous Casting Machine

Furnace

The power frequency induction furnace consists of three parts: melting furnace, transition bin, and holding furnace. Cathode copper plate is melted into copper liquid in a power frequency furnace.

2000 Ton Upward Continuous Casting Machine
2000 Ton Upward Continuous Casting Machine

Continuous upward casting machine

The continuous casting machine is the main equipment to achieve the upward continuous cast. It is made up of a traction device, a liquid location tracking system, and a crystallizer. And it is four stands structure design.
2000 Ton Upward Continuous Casting Machine
2000 Ton Upward Continuous Casting Machine

Take-up unit

This take-up device is a twin-head coiler. It consists of wire traction, a coiling device, and a turning plate. It can take φ8mm~20mm rods.

Manufacturing Workshop
2000 Ton Upward Continuous Casting Machine
2000 Ton Upward Continuous Casting Machine
2000 Ton Upward Continuous Casting Machine
2000 Ton Upward Continuous Casting Machine
Specifications
10000 Ton Upward Continuous Casting Machine
10000 Ton Upward Continuous Casting Machine
10000 Ton Upward Continuous Casting Machine
Delivery
2000 Ton Upward Continuous Casting Machine
2000 Ton Upward Continuous Casting Machine
2000 Ton Upward Continuous Casting Machine
Our Customers
2000 Ton Upward Continuous Casting Machine
NO MODEL CASTING
STRANDS
CASTING
DIAMETER
RUNNING
POWER (KW)
TPA DRIVE INSTALLED
CAPACITY
 (KVA)  
1 SL04-Q2B-S-B-8/20 4 Φ8-20 160 2000 SINGLE SERVO 330
2 SL06-Q2B-S-B-8/20 6 Φ8-20 180 3000 SINGLE SERVO 330
3 SL06-Q2B-S-B-12.5/30 6 Φ12.5-30 180 3000 SINGLE SERVO 330
4 SL08-QL-S-B-8/20 8 Φ8-20 230 4000 DOUBLE SERVO 450
5 SL08-QL-S-B-12.5/30 8 Φ12.5-30 230 4000 DOUBLE SERVO 450
6 SL10-QL-S-B-8/20 10 Φ8-20 260 5000 DOUBLE SERVO 470
7 SL10-QL-S-B-12.5/30 10 Φ12.5-30 280 6000 DOUBLE SERVO 480
10 SL16-QG-S-B-8/20 16 Φ8-20 380 8000 DOUBLE SERVO 750
11 SL16-QWB-S-B-12.5/30 16 Φ12.5-30 500 10000 DOUBLE SERVO 9550
12 SL20-QWB-S-B-8/20 20 Φ8-20 500 10000 DOUBLE SERVO 950
How to get a quote
  For copper rod upcasting machines , pls inform :
  1, your production capacity requirement , how many tons per year or how many kgs per hour ;  
     ( we calcualte our capacity based on : 24 hours working per day ;  11 months working per year ) . 
  2, your copper rod diameter size ; 
  3, your raw material situation ( copper cathod or scrap ) .  
  With above specific information , we will provide the quotation accordingly . Thanks !
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